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Power Hacksaw Blades

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Power Hacksaw Blade Selection — Quick Reference

Power hacksaw blades are the long heavy-duty hacksaw blades used in mechanical power hacksaws — reciprocating-action steel cutting machines for production cutting of bar + structural sections + tube. Slower but very accurate vs bandsaw, used where finish + dimensional accuracy matter.

Blade Spec Best For TPI Guide
HSS All-Hard Blade Production cutting carbon steel + light alloy 6-14 TPI per section thickness
HSS Bi-Metal Blade Mixed material + structural sections — flex-tolerant 6-10 TPI
HSS Cobalt M42 Blade Stainless + tough alloys + production volume Same TPI range — longer life
Carbide-Tipped Blade Hardened steel + high-volume production Per spec — premium for harder substrates
14 TPI (Fine) Thin-wall tube + sheet + small section Wall thickness ≤3mm
10 TPI (Medium) Workshop standard — most structural sections Wall 3-12mm
6 TPI (Coarse) Thick solid bar + heavy structural Solid stock + thick sections

3-tooth rule: always have at least 3 teeth in contact with the workpiece at any time. Too few teeth = catastrophic blade damage; too many = chip clogging. Common dimensions: 350mm × 32mm × 1.6mm (workshop standard), 450mm + 525mm for heavier machines. Cutting fluid mandatory on power hacksaw — extends blade life 3-5×. Brands: Excision, Bordo, Sutton Tools. Companion: hand hacksaw blades, circular saw blades, cutting lubricants, cut-off discs.

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