Product Guides
V-Belt Troubleshooting: Common Issues & Fixes
Even with the best installation practices, V-belt systems can run into issues. Below, we break down common problems, root causes, and expert-backed solutions—plus a quick look at static conductivity and its importance in safety-critical environments. Why Is My V-Belt Noisy? If your V-belt is squealing, chirping, or grinding, it may be due to: Misalignment Improper tension Worn or glazed pulleys Fix: Check alignment with a laser tool, re-tension using specs, and inspect pulley surfaces for wear. Why Does My V-Belt Keep Breaking? Frequent breakage is a sign of deeper mechanical issues: Excessive belt tension Misaligned drive components Tip: Use a tension gauge and inspect pulleys for sharp edges or grooves. What Causes Premature V-Belt Wear? Early wear often traces back to: Incorrect belt alignment Improper or fluctuating tension Contaminated environments (oil, dust, chemicals) Using the wrong belt type for your application Solution: Switch to oil/heat-resistant belts. How Can I Increase the Life of My V-Belt? Extend belt lifespan with these best practices: Maintain correct tension Ensure proper pulley alignment Conduct regular inspections Use the right belt type for the job Routine matters: Include belts in your monthly or quarterly maintenance checks. What Is Static Conductivity in V-Belts—and Why Does It Matter? Static conductive belts help discharge built-up static electricity—essential for: Flammable or explosive environments Electronic manufacturing or assembly areas Cleanroom operations What Is Static Conductivity in V-Belts—and Why Does It Matter? Static conductive belts help discharge built-up static electricity—essential for: Flammable or explosive environments Electronic manufacturing or assembly areas Cleanroom operations When machines operate in dusty, gaseous, or volatile conditions, even a tiny static spark can be enough to ignite a fire or explosion. That’s why it's critical to use belts designed with anti-static properties in mind. Why Choose FRAS Belts? If your application involves hazardous or combustible atmospheres, standard belts just won’t cut it. This is where FRAS (Fire-Resistant and Anti-Static) belts come into play. FRAS belts are engineered to meet both fire resistance and static conductivity standards, making them the go-to solution for industries where safety is non-negotiable—such as: Underground mining Oil and gas facilities Grain silos Chemical plants Industrial processing lines These belts reduce the risk of ignition from both external flame exposure and internal static build-up, protecting your people, property, and productivity. View our FRAS belt range here
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Best Practices on V-Belt Installation & Maintenance
Get it right the first time—optimize your belt life, system performance, and uptime. Installing and maintaining a V-belt isn’t just about fitting it on the pulleys. It’s about maximizing belt lifespan, reducing downtime, and ensuring safety. At AIMS Industrial, we support your process with easy-to-understand guides that make belt maintenance easier and more accurate than ever. How Do I Install a V-Belt Properly? Power off all equipment and ensure its locked out. Fit the belt over the pulley grooves—do not force or stretch it. Adjust pulley positions to allow proper belt fit. Tension the belt according to spec (see next section). PRO TIP: Use a Belt Tension Tester to get accurate results every time. Choose from our: Single barrel tester (15kg) – ideal for individual belts Double barrel tester (30kg) – perfect for joined or multiple belts Both options are designed to measure belt tension accurately during installation or routine maintenance, helping extend belt life and minimise downtime. How Do I Tension a V-Belt? Use a tension gauge or follow the manufacturer’s deflection recommendations. Too loose = slippage. Too tight = bearing wear. How Often Should V-Belts Be Inspected? Check belts as part of your routine maintenance schedule—ideally: Monthly for high-use or industrial applications Quarterly for moderate-use machines Look for cracks, fraying, misalignment, or stretching. What Causes V-Belt Slippage? Incorrect tension Worn or dirty pulleys Oil or grease contamination Excessive wear or age How Do I Prevent V-Belt Misalignment? Use a straightedge, laser alignment tool, or pulley alignment app. Misaligned belts cause heat buildup, uneven wear, and energy loss. What Are the Signs of V-Belt Wear or Failure? Replace the belt if you see: Cracks or splits Glazing or shine Squealing noises Frayed edges Belt slipping or jumping Don’t wait until failure—proactive replacement saves cost and downtime. How Do I Replace a V-Belt? Power off and lockout the system. Loosen the tensioner or move pulleys to release the belt. Remove the worn belt and inspect pulleys for damage. Install the new belt, ensuring no twists or forceful stretching. Tension and align using proper tools or manufacturer specs. Can I Use Multiple V-Belts on the Same Drive? Yes—and no need to match if you're using high-tolerance belts like Gates. They stretch slightly in use, compensating for minor length differences. But with Aramid/Kevlar belts, matching is essential—they don’t stretch at all. Tip: Always replace all belts in a set together. Mixing old and new leads to uneven wear and reduced lifespan. Do V-Belts Require Lubrication? No. Never lubricate a V-belt. Keep belts and pulleys: Clean Dry Free from oil, grease, and debris Contaminants reduce grip, increase slippage, and deteriorate belt material. Final Thoughts Proper installation and maintenance of your V-belts can extend equipment life, reduce downtime, and save money. With smart tools, AI-driven support, and a commitment to an exceptional user experience, AIMS Industrial is here to make every belt install easier, safer, and more reliable. Shop replacement V-belts or speak to our team for expert help today. Looking for V-belts near you? We’ve got you covered! Whether you need a quick replacement or want to upgrade, local stock of quality V-belts is ready to keep your machines running smooth. At AIMS Industrial, we offer a wide range of V-belts in all major profiles, plus expert advice and fast delivery right to your door. Just tell us what you need, and we’ll help you find the perfect fit! Not all V-belts are built the same. Get the lowdown on types, materials, and what makes each one tick. Up Next:Troubleshooting & V-Belt Performance: Common Issues & Expert Fixes
Read moreQuick and Easy Electric Motor Selection Guide
Choosing the right electric motor doesn’t have to be complicated. Here’s a straightforward guide to help you select the perfect fit, complete with handy product suggestions. 1. AC or DC: The Starting Point Decide between Alternating Current (AC) and Direct Current (DC) motors. AC motors are great for industrial setups, while DC motors excel in speed control applications. 2. Single Phase or Three Phase? Single-phase motors suit low-power applications like small machines or household appliances. Check out the 0.18 kW Motor (1/4 HP) 240 V Single Phase Permanent Split Capacitor. For industrial and heavy-duty use, three-phase motors are the go-to option. 3. Material Match: Aluminum or Iron? Aluminum motors are lightweight and dissipate heat effectively—ideal when weight is a concern. Iron motors are rugged and built for durability in demanding environments. 4. Speed Matters: RPM Check Determine the required speed (Revolutions Per Minute) for your equipment to ensure it performs seamlessly. 5. Power Rating: Energy Essentials Choose a motor with the correct power rating to avoid inefficiency or overloading. For higher power needs, consider the 3.7 kW Motor (5 HP) 240 V Single Phase Cap Start. 6. Shaft Specifications Ensure the shaft’s diameter and length align with your equipment for a proper fit. 7. Mounting Style: Fit for the Job Determine whether the motor requires foot, flange, or combination mounting to match your machinery’s design. 8. Longevity Counts Factors like motor type, operating conditions, and maintenance play a big role in lifespan. Under optimal care, some motors can run reliably for over a decade. 9. Any Special Features? Additional considerations include rotational direction, compatibility with hazardous environments, or brake requirements. For hazardous area motors, consult the FAQs on Electric Motors for Hazardous Areas With these tips and selection of electric motors, you’re ready to power up your projects with confidence.
Read moreV-Belt Basics: How to Measure Like a Pro (No Sweat Required!)
Need to measure a V-belt but feeling a little tangled? Don’t stress—we’ve made it simple to help you find the perfect fit every time.
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Read moreDoes the CRC Evapo-Rust Really Work?
While the product is known to be one of the most effective rust removers in the market, we’ll attempt to answer the questions of those who still need some convincing.
Read moreCommon V-Belt Problems and Solutions
Despite their robust design, v-belts are not immune to wear and tear, and various problems can arise that affect their performance and longevity.
Read moreTips and Tools to Tackle Stripped Threads
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Read moreQuick Guide to Industrial Pumps
Here are things to consider when buying your next pump or any related components and accessories.
Read moreFactors Affecting Electric Motor Lifespan
If you get the right motor for the job and maintain it properly, then it could serve you well for up to a decade or more.
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Here's how you can make sure your spare belts last long and are always ready to use when needed.
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This is an overview of the most observed singular wear patterns on cutting tools. These include flank and crater wear, built up edges, chipping, thermal cracking, plastic deformation, notch wear, chip hammering and edge breakage.
Read moreHow To Use Your WD40 To The Last Drop
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