Don Dye Flat Non-Flanged Idler Pulley - Double Row Bearing
Available
Don Dye double row bearing flat face idler pulleys without flanges, a heavy duty pressed steel idler made from 13 gauge steel for loads that exceed the capacity of single row idlers.
Don Dye is a brand of the Don Dye Company, based in Kingman, Kansas, USA.
Where this product is used
- Heavy-duty flat belt drives that need a tensioner or a direction change
- Drives with side loads or off-centre loads
- General workshop and maintenance replacement of worn idlers
Features
- Heavy duty double row ball bearing, made for heavier loads than single row idlers can carry
- More stable when side loads or off-centre loads occur
- Pressed steel pulley with riveted construction (no spot welding)
- Smoothly rolled-out edges that avoid belt chafing
- Weep holes on the rivet circle drain water when the pulley is mounted horizontally
- Pre-lubricated precision ball bearing in 52100 bearing steel, with contact-type seals and no re-lubrication required
- Compression ring between the bearing outer ring and the pulley pocket spreads load evenly across the outer race
- Reduction bush to suit 3/8", 1/2", 5/8" and 3/4" bolt mounting
Key specifications
| Specification | Detail |
|---|---|
| Brand | Don Dye |
| Product type | Flat Non-Flanged Idler Pulley |
| Series | Double Row Bearing |
| Bearing | Double row ball bearing, pre-lubricated, contact seals |
| Outside diameter range | 5 to 8" |
| Pulley width (W) range | 2 to 3.5" |
| Face width (A) range | 2 to 3.5" |
| Mounting | Reduction bush to suit 3/8", 1/2", 5/8" and 3/4" bolts |
| Steel gauge | 13 |
| Model codes | 208032080 to 212848128 |
| Sizes | 13 |
Available sizes
| Model | SKU | OD, in (mm) | Pulley width W, in (mm) | Face width A, in (mm) | Face diameter F, in (mm) | Weight |
|---|---|---|---|---|---|---|
| 208032080 | A0149914 | 5 (127) | 2 (50.8) | 2 (50.8) | 5 (127) | 2.32 lb (1.05kg) |
| 208036080 | A0149915 | 5 (127) | 2.25 (57.15) | 2.25 (57.15) | 5 (127) | 2.41 lb (1.10kg) |
| 208040080 | A0149916 | 5 (127) | 2.5 (63.5) | 2.5 (63.5) | 5 (127) | 2.51 lb (1.14kg) |
| 208048080 | A0149917 | 5 (127) | 3 (76.2) | 3 (76.2) | 5 (127) | 2.66 lb (1.21kg) |
| 208052080 | A0149918 | 5 (127) | 3.25 (82.55) | 3.25 (82.55) | 5 (127) | 2.77 lb (1.26kg) |
| 210432104 | A0149919 | 6.5 (165.1) | 2 (50.8) | 2 (50.8) | 6.5 (165.1) | 3.19 lb (1.45kg) |
| 210436104 | A0149920 | 6.5 (165.1) | 2.25 (57.15) | 2.25 (57.15) | 6.5 (165.1) | 3.32 lb (1.51kg) |
| 210440104 | A0149921 | 6.5 (165.1) | 2.5 (63.5) | 2.5 (63.5) | 6.5 (165.1) | 3.42 lb (1.55kg) |
| 210452104 | A0149923 | 6.5 (165.1) | 3.25 (82.55) | 3.25 (82.55) | 6.5 (165.1) | 3.82 lb (1.74kg) |
| 210456104 | A0149924 | 6.5 (165.1) | 3.5 (88.9) | 3.5 (88.9) | 6.5 (165.1) | 3.93 lb (1.78kg) |
| 212832128 | A0149925 | 8 (203.2) | 2 (50.8) | 2 (50.8) | 8 (203.2) | 4.28 lb (1.94kg) |
| 212840128 | A0149926 | 8 (203.2) | 2.5 (63.5) | 2.5 (63.5) | 8 (203.2) | 4.55 lb (2.07kg) |
| 212848128 | A0149927 | 8 (203.2) | 3 (76.2) | 3 (76.2) | 8 (203.2) | 4.89 lb (2.22kg) |
Fitting and use
Mount the idler on a bolt that matches the bore, or the reduction bush where one is fitted, and clamp through the bush or inner ring only so the pulley rim turns freely on the bearing.
The bearing is sealed and lubricated at the factory. Keep water, grit and solvents away from the seals, and replace the idler if the bearing runs rough or noisy.
Choosing the right option
Match the idler to the belt it runs on (belt type), then the outside diameter, the bore or bolt size, and the width the belt needs.
The model codes and dimensions for each size are in the sizes table. If you have the old idler, match its model code or measure the outside diameter, bore and width.
Pulley width (W) is the overall width of the pulley.
Related idlers: Aetna Flat Non-Flanged Idler Pulley - Double Row Bearing, 5 to 10" OD, Aetna Flat Flanged Idler Pulley - Single Row Bearing, 5 to 8" OD, Don Dye Flat Flanged Idler Pulley - Single Row Bearing, 4.75" OD - ABFI-76.
| Option | Part number | SKU |
|---|---|---|
| 5 / 2 / 2 | A0149914 | |
| 6.5 / 2 / 2 | A0149919 | |
| 8 / 2 / 2 | A0149925 | |
| 5 / 2.25 / 2.25 | A0149915 | |
| 6.5 / 2.25 / 2.25 | A0149920 | |
| 5 / 2.5 / 2.5 | A0149916 | |
| 6.5 / 2.5 / 2.5 | A0149921 | |
| 8 / 2.5 / 2.5 | A0149926 | |
| 5 / 3 / 3 | A0149917 | |
| 8 / 3 / 3 | A0149927 | |
| 5 / 3.25 / 3.25 | A0149918 | |
| 6.5 / 3.25 / 3.25 | A0149923 | |
| 6.5 / 3.5 / 3.5 | A0149924 |
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Don Dye Flat Non-Flanged Idler Pulley - Double Row Bearing, 5 to 8" OD: 5 / 2 / 2
SKU: A0149914 | Model: 208032080
Don Dye flat non-flanged idler pulley, 5" OD, 2" face width, model 208032080.

