Don Dye Flat Non-Flanged Idler Pulley 5" OD x 2" Face Width - 208032080
Available
Don Dye Flat Non-Flanged Idler Pulley - Double Row Bearing, 5 to 8" OD: 13 sizes in this listing (208032080 to 212848128), 5 to 8" OD.
Don Dye double row bearing flat face idler pulleys without flanges, a heavy duty pressed steel idler made from 13 gauge steel for loads that exceed the capacity of single row idlers.
Don Dye is a brand of the Don Dye Company, based in Kingman, Kansas, USA.
Where this product is used
- Heavy-duty flat belt drives that need a tensioner or a direction change
- Drives with side loads or off-centre loads
- General workshop and maintenance replacement of worn idlers
Features
- Heavy duty double row ball bearing, made for heavier loads than single row idlers can carry
- More stable when side loads or off-centre loads occur
- Pressed steel pulley with riveted construction (no spot welding)
- Smoothly rolled-out edges that avoid belt chafing
- Weep holes on the rivet circle drain water when the pulley is mounted horizontally
- Pre-lubricated precision ball bearing in 52100 bearing steel, with contact-type seals and no re-lubrication required
- Compression ring between the bearing outer ring and the pulley pocket spreads load evenly across the outer race
- Reduction bush to suit 3/8 in, 1/2 in, 5/8 in and 3/4 in bolt mounting
- Don Dye flat non-flanged idler pulleys from AIMS Industrial, Sydney, with Australia-wide delivery
Key specifications
| Specification | Detail |
|---|---|
| Brand | Don Dye |
| Product type | Flat Non-Flanged Idler Pulley |
| Series | Double Row Bearing |
| Bearing | Double row ball bearing, pre-lubricated, contact seals |
| Outside diameter range | 5 to 8 in |
| Pulley width (W) range | 2 to 3.5 in |
| Face width (A) range | 2 to 3.5 in |
| Mounting | Reduction bush to suit 3/8 in, 1/2 in, 5/8 in and 3/4 in bolts |
| Steel gauge | 13 |
| Model codes | 208032080 to 212848128 |
| Sizes in this listing | 13 |
Available sizes
Show all 13 sizes
| Model | SKU | OD, in (mm) | Pulley width W, in (mm) | Face width A, in (mm) | Face diameter F, in (mm) | Weight |
|---|---|---|---|---|---|---|
| 208032080 | A0149914 | 5 (127) | 2 (50.8) | 2 (50.8) | 5 (127) | 2.32 lb (1.05 kg) |
| 208036080 | A0149915 | 5 (127) | 2.25 (57.15) | 2.25 (57.15) | 5 (127) | 2.41 lb (1.10 kg) |
| 208040080 | A0149916 | 5 (127) | 2.5 (63.5) | 2.5 (63.5) | 5 (127) | 2.51 lb (1.14 kg) |
| 208048080 | A0149917 | 5 (127) | 3 (76.2) | 3 (76.2) | 5 (127) | 2.66 lb (1.21 kg) |
| 208052080 | A0149918 | 5 (127) | 3.25 (82.55) | 3.25 (82.55) | 5 (127) | 2.77 lb (1.26 kg) |
| 210432104 | A0149919 | 6.5 (165.1) | 2 (50.8) | 2 (50.8) | 6.5 (165.1) | 3.19 lb (1.45 kg) |
| 210436104 | A0149920 | 6.5 (165.1) | 2.25 (57.15) | 2.25 (57.15) | 6.5 (165.1) | 3.32 lb (1.51 kg) |
| 210440104 | A0149921 | 6.5 (165.1) | 2.5 (63.5) | 2.5 (63.5) | 6.5 (165.1) | 3.42 lb (1.55 kg) |
| 210452104 | A0149923 | 6.5 (165.1) | 3.25 (82.55) | 3.25 (82.55) | 6.5 (165.1) | 3.82 lb (1.74 kg) |
| 210456104 | A0149924 | 6.5 (165.1) | 3.5 (88.9) | 3.5 (88.9) | 6.5 (165.1) | 3.93 lb (1.78 kg) |
| 212832128 | A0149925 | 8 (203.2) | 2 (50.8) | 2 (50.8) | 8 (203.2) | 4.28 lb (1.94 kg) |
| 212840128 | A0149926 | 8 (203.2) | 2.5 (63.5) | 2.5 (63.5) | 8 (203.2) | 4.55 lb (2.07 kg) |
| 212848128 | A0149927 | 8 (203.2) | 3 (76.2) | 3 (76.2) | 8 (203.2) | 4.89 lb (2.22 kg) |
Model codes are the supplier's part numbers; the SKU is the AIMS part number. Dimensions are in inches with millimetres in brackets, as published in the supplier's catalogue.
Selecting the right option
Match the idler to the belt it runs on (belt type), then the outside diameter, the bore or bolt size, and the width the belt needs.
The model codes and dimensions for each size are in the sizes table. If you have the old idler, match its model code or measure the outside diameter, bore and width.
Pulley width (W) is the overall width of the pulley.
If the size you need is not listed, send AIMS the outside diameter, bore and belt type and we will check what is available.
The catalogue page for this product, with its dimension drawing, can be downloaded from the Catalogue section of this page. Dimensions are as published in the supplier's catalogue.
Fitting and use
Mount the idler on a bolt that matches the bore, or the reduction bush where one is fitted, and clamp through the bush or inner ring only so the pulley rim turns freely on the bearing.
Line the idler up with the belt path, keep the running face clean and free of burrs, and set belt tension to the drive manufacturer's figure.
The bearing is sealed and lubricated at the factory. Keep water, grit and solvents away from the seals, and replace the idler if the bearing runs rough or noisy.
Related products
Related idlers: Aetna Flat Non-Flanged Idler Pulley - Double Row Bearing, 5 to 10" OD, Aetna Flat Flanged Idler Pulley - Single Row Bearing, 5 to 8" OD, Don Dye Flat Flanged Idler Pulley - Single Row Bearing, 4.75" OD - ABFI-76, Don Dye Flat Flanged Idler Pulley - Single Row Bearing, 3.35 to 11" OD and Don Dye V-Belt Idler Pulley - Single Row Bearing, A and B Section, 5" OD - ABVI-80. See the full range in Idler Pulleys.
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5 / 2 / 2
Model Number: 208032080
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6.5 / 2 / 2
Model Number: 210432104
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8 / 2 / 2
Model Number: 212832128
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5 / 2.25 / 2.25
Model Number: 208036080
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6.5 / 2.25 / 2.25
Model Number: 210436104
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5 / 2.5 / 2.5
Model Number: 208040080
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6.5 / 2.5 / 2.5
Model Number: 210440104
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8 / 2.5 / 2.5
Model Number: 212840128
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5 / 3 / 3
Model Number: 208048080
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8 / 3 / 3
Model Number: 212848128
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5 / 3.25 / 3.25
Model Number: 208052080
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6.5 / 3.25 / 3.25
Model Number: 210452104
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6.5 / 3.5 / 3.5
Model Number: 210456104
