Shade Recommendations for Welding Helmets in Australia

In Australia, the shade recommendations for welding helmets follow the guidelines of the Australian Standard AS/NZS 1338.1:2012. Lower numbers are lighter, higher numbers are darker. 

Oxy-Fuel Welding & Plasma Cutting:

• Shade 3-5 for general work
• Shade 5-8 for heavier work

Shielded Metal Arc Welding (SMAW/Stick Welding):

• Shade 10 for currents below 60 amps
• Shade 11 for currents between 60 and 160 amps
• Shade 12 for currents between 160 and 250 amps
• Shade 13 for currents between 250 and 550 amps

Gas Metal Arc Welding (GMAW/MIG) & Flux Cored Arc Welding (FCAW):

• Shade 10 for currents below 60 amps
• Shade 11 for currents between 60 and 160 amps
• Shade 12 for currents between 160 and 250 amps
• Shade 13 for currents between 250 and 550 amps

Gas Tungsten Arc Welding (GTAW/TIG):

• Shade 8 -14 (depending on amperage)

Important considerations

• Auto-darkening helmets: Many welders prefer them over their less versatile fixed-shade counterparts because of their adjustable shades that can be switched between different processes with relative ease. These have electronic lenses that automatically darken when they sense the bright light of a welding arc to give you better visibility.
• Standard compliance: Ensure your helmet meets the Australian Standard AS/NZS 1338.1:2012.
• Personal comfort: Choose a shade that allows you to see the weld clearly while providing sufficient protection.
• Amperage: Within a process, higher amperage calls for a darker shade.
• Base material: Shiny, reflective metals usually call for a darker shade.
• Position: Out-of-position welding sometimes requires slightly darker shades.

AIMS’ Note on Buying Industrial Supplies

• Breadth and depth of brands and categories: Go with a supplier that offers a wide range of reputable brands across multiple categories and sub-categories.
• Bulk purchase discounts: For large orders, check if you can take advantage of volume leverage. Some suppliers offer business accounts* that give you access to special pricing (volume discounts), preferential support and even credit eligibility (subject to supplier approval, terms and conditions).
• Product and service information: Evaluate the completeness and usefulness of data in their online product listings. Prudent suppliers will include as much useful information as possible to help you assess and compare products. In terms of service info, the supplier’s FAQs (if any) will give you a good idea of their standard policies*, processes and commitments.
• Promotions: Check for ongoing promotional campaigns so you can get the best prices. Many suppliers run regular discount-based promos. Some can point you to government-hosted rebate programmes like the SafeWork NSW $1000 Small Business Rebate.
• Safety compliance: Make sure the product in question meets Australian safety standards and regulations, especially if there are relevant compliance requirements or work health and safety (WHS) laws that apply to your business or state. Look for relevant certifications and markings where necessary.
• Supplier reliability: Choose reputable suppliers with a proven track record of delivering quality products and reliable customer service.
• Warranty and support: Check warranty terms and after-sales support* options, as this can be crucial in case of product defects or performance issues.
• Lead time and availability: Confirm product availability and estimated delivery times to avoid delays in your projects.
• Returns: Familiarise yourself with the suppliers returns and exchange policy in case you receive incorrect or damaged items.
• Delivery: Clarify delivery terms, including estimated delivery times, shipping costs and who handles insurance during transit (where applicable).

*Need help with a purchase decision? Contact us directly via chat or send an email to sales@aimsindustrial.com.au.