Sutton 3/64" Blue Bullet Jobber Drill Bit - Imperial - HSS
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The Sutton D102 Blue Bullet is a jobber drill in HSS with a blue steam-oxide finish. It has 30° right-hand helix flutes (R30), a 118° point (standard on the smallest sizes, Form A on larger sizes), and is made to DIN 338. This page covers the Sutton D102 Blue Bullet Jobber Drill Bit - Imperial - HSS, available in 42 diameter (inch) options: 3/64, 1/16, 5/64, 3/32, 7/64, 1/8, 9/64, 5/32 and 34 more.
General-purpose drill; designed for machine and hand-held drilling.
This is the fractional-inch range: 42 sizes from 3/64 to 11/16 in, with flute lengths of 19 to 130 mm and overall lengths of 43 to 191 mm. Working to a different size system? The same drill is also listed as a metric range. Every size in this range is supplied in packs of 10.
Where this product is used
- Machine drilling on a drill press, mill or lathe and, where the drill's catalogue entry allows it, hand-held drilling.
- Materials rated Optimal for this drill: non-alloy steel, about 0.15 %C, annealed; non-alloy steel, about 0.45 %C, annealed; non-alloy steel, about 0.45 %C, quenched and tempered (250 HB); non-alloy steel, about 0.75 %C (annealed and quenched and tempered); low-alloy steel (under 5% alloying elements), annealed; low-alloy steel, quenched and tempered (275 to 350 HB); and high-alloy and tool steel.
- Also rated Effective: ferritic/martensitic stainless steel; austenitic stainless steel; duplex stainless steel; grey cast iron; nodular cast iron; malleable cast iron; wrought aluminium and magnesium alloys; thermosetting and fibre-reinforced plastics; and chilled cast iron.
- Hole depths to 5 × Ø. Step feeding or pecking is required beyond 3 × Ø.
Finish
Blue (steam oxide). The blue steam-oxide finish is for ferrous metals: it helps prevent chip build-up on the cutting edges (especially in carbon steels), the oxide layer protects the surface and it carries lubricant well.
Cutting speeds and feeds
Cutting speeds (Vc) and feed numbers for this drill are from the Sutton Application Guide. The table lists the material groups covered, with the speed and the rpm and feed it works out to at Ø6 mm and Ø10 mm. Speed (rpm) = Vc × 1000 ÷ (π × Ø). Treat these as starting values and adjust for the machine, set-up and coolant.
| Material (VDI 3323 group) | Rating | Vc (m/min) | Feed no. | Ø6 mm: rpm / feed | Ø10 mm: rpm / feed |
|---|---|---|---|---|---|
| Non-alloy steel, about 0.15 %C, annealed | Optimal | 20 | 5 | 1,060 rpm / 0.125 mm/rev | 635 rpm / 0.19 mm/rev |
| Non-alloy steel, about 0.45 %C, annealed | Optimal | 16 | 5 | 850 rpm / 0.125 mm/rev | 510 rpm / 0.19 mm/rev |
| Non-alloy steel, about 0.45 %C, quenched and tempered | Optimal | 12 | 5 | 635 rpm / 0.125 mm/rev | 380 rpm / 0.19 mm/rev |
| Non-alloy steel, about 0.75 %C, annealed | Optimal | 12 | 5 | 635 rpm / 0.125 mm/rev | 380 rpm / 0.19 mm/rev |
| Low-alloy steel (under 5% alloying), annealed | Optimal | 12 | 5 | 635 rpm / 0.125 mm/rev | 380 rpm / 0.19 mm/rev |
| Low-alloy steel, quenched and tempered (275 HB) | Optimal | 12 | 4 | 635 rpm / 0.1 mm/rev | 380 rpm / 0.16 mm/rev |
| High-alloy and tool steel, annealed | Optimal | 10 | 4 | 530 rpm / 0.1 mm/rev | 320 rpm / 0.16 mm/rev |
| Austenitic stainless steel | Effective | 8 | 4 | 425 rpm / 0.1 mm/rev | 255 rpm / 0.16 mm/rev |
| Duplex stainless steel | Effective | 6 | 4 | 320 rpm / 0.1 mm/rev | 190 rpm / 0.16 mm/rev |
| Grey cast iron, ferritic / pearlitic | Effective | 20 | 6 | 1,060 rpm / 0.16 mm/rev | 635 rpm / 0.24 mm/rev |
| Grey cast iron, pearlitic | Effective | 16 | 5 | 850 rpm / 0.125 mm/rev | 510 rpm / 0.19 mm/rev |
| Nodular cast iron, ferritic | Effective | 16 | 6 | 850 rpm / 0.16 mm/rev | 510 rpm / 0.24 mm/rev |
| Malleable cast iron, ferritic | Effective | 16 | 6 | 850 rpm / 0.16 mm/rev | 510 rpm / 0.24 mm/rev |
| Wrought aluminium and magnesium, non heat treatable | Effective | 30 | 6 | 1,590 rpm / 0.16 mm/rev | 955 rpm / 0.24 mm/rev |
| Wrought aluminium and magnesium, heat treatable | Effective | 30 | 6 | 1,590 rpm / 0.16 mm/rev | 955 rpm / 0.24 mm/rev |
| Thermosetting and fibre-reinforced plastics | Effective | 30 | 4 | 1,590 rpm / 0.1 mm/rev | 955 rpm / 0.16 mm/rev |
| Chilled cast iron | Effective | 16 | 5 | 850 rpm / 0.125 mm/rev | 510 rpm / 0.19 mm/rev |
Feed rates (mm/rev) for the feed numbers above:
| Ø (mm) | Feed no. 4 (mm/rev) | Feed no. 5 (mm/rev) | Feed no. 6 (mm/rev) |
|---|---|---|---|
| 2 | 0.04 | 0.05 | 0.06 |
| 3 | 0.055 | 0.07 | 0.09 |
| 4 | 0.075 | 0.09 | 0.12 |
| 5 | 0.09 | 0.11 | 0.14 |
| 6 | 0.1 | 0.12 | 0.16 |
| 8 | 0.13 | 0.16 | 0.2 |
| 10 | 0.16 | 0.19 | 0.24 |
| 12 | 0.18 | 0.23 | 0.28 |
| 16 | 0.23 | 0.29 | 0.36 |
| 20 | 0.28 | 0.34 | 0.42 |
| 25 | 0.33 | 0.41 | 0.5 |
| 32 | 0.41 | 0.5 | 0.6 |
| 38 | 0.46 | 0.56 | 0.68 |
| 45 | 0.52 | 0.64 | 0.76 |
| 52 | 0.58 | 0.7 | 0.84 |
| 63 | 0.67 | 0.8 | 0.96 |
Drilling notes
- Step feeding or pecking is required for holes deeper than 3 × Ø.
- When drilling a cast or black (not machined) surface, reduce the drilling speed by 20%.
- For optimal positional accuracy and hole size, spot the hole first with a Sutton spotting drill (D175).
- For hole depths greater than 7 × Ø, pre-drill a pilot hole first for accurate hole position and to stop the drill wandering. The pilot can be drilled with a short, rigid drill, about 3 × Ø deep, at reduced feed.
Deep holes: reduce speed and feed as hole depth increases.
| Hole depth | Reduce speed by | Reduce feed by |
|---|---|---|
| 3 x diameter | 10% | 10% |
| 4 x diameter | 30% | 10% |
| 5 x diameter | 30% | 20% |
| 6 to 8 x diameter | 35 to 40% | 20% |
Accuracy
Sutton drills are ground to an h8 diameter tolerance (the diameter may be at nominal or smaller, never larger) with a small back taper behind the point.
| Drill diameter (mm) | h8 tolerance (minus only) | Back taper per 10 mm flute length |
|---|---|---|
| 0.2 to 3 | 14 µm | 0 to 0.008 mm |
| 3 to 6 | 18 µm | 0.002 to 0.008 mm |
| 6 to 10 | 22 µm | 0.002 to 0.009 mm |
| 10 to 18 | 27 µm | 0.003 to 0.011 mm |
| 18 to 30 | 33 µm | 0.004 to 0.015 mm |
| 30 to 50 | 39 µm | 0.004 to 0.015 mm |
Troubleshooting
- Drill breaks. Dull point: sharpen; Drill has front taper due to wearing: sharpen; Insufficient lip clearance on point: grind correctly; Lip clearance too great: regrind to correct clearance angle.
- Outer corner breaks down. Flutes clogged with chips: remove drill from hole and clear the flutes; Cutting speed too high: reduce speed; Dry cutting, no lubricant at cutting edges: apply cutting fluid.
- Cutting edges chip. Lip clearance too great: regrind to correct clearance angle; Feed too heavy: reduce feed.
- Hole rough. Dull point: sharpen; Feed too heavy: reduce feed; Dry cutting, no lubricant at cutting edges: apply cutting fluid; Fixture/clamping not rigid: secure job firmly.
- Hole oversize. Unequal angle or uneven length of cutting edges: regrind to same lip lengths and angles; Spindle run-out / loose spindle: check machine.
Key specifications
| Specification | Detail |
|---|---|
| Catalogue code | D102 |
| Range name | Blue Bullet |
| Type | Jobber series |
| Material | High Speed Steel (HSS) |
| Finish | Blue (steam oxide) |
| Flute geometry | 30° right-hand helix (R30) |
| Point | 118° point (standard on the smallest sizes, Form A on larger sizes) |
| Standard | DIN 338 |
| Diameter tolerance | h8 |
| Designation | N |
| Drilling depth | up to 5 × Ø |
| Sizes in this range | 42 sizes, 3/64-11/16 in |
Related drilling products
Compare other Sutton drills: D101 Silver Bullet, D103 TiNite, D179 Viper Plus and D109 heavy-duty cobalt. Sets are in the Metric Jobber Drill Sets and the Imperial Jobber Drill Sets. Need help choosing? Our guide to choosing the right drill bit and drill bit selection guide cover drill types and materials, and the speeds and feeds chart and cutting tool troubleshooting guide cover speeds and common problems.
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Sutton D102 Blue Bullet Jobber Drill Bit - Imperial - HSS: 3/64
SKU: A0003057 | Model: D1020119
Description
The Sutton D102 Blue Bullet is a jobber drill in HSS with a blue steam-oxide finish. It has 30° right-hand helix flutes (R30), a 118° point (standard on the smallest sizes, Form A on larger sizes), and is made to DIN 338.
General-purpose drill; designed for machine and hand-held drilling. This is the fractional-inch range: 42 sizes from 3/64 to 11/16 in, with flute lengths of 19 to 130 mm and overall lengths of 43 to 191 mm.